Reliability and Performance Evaluation of IoT-Based Gas Leakage Detection Systems for Residential Environments

This paper presents the reliability assessment of an IoT-based sensor node designed for detecting combustible gas leaks in residential environments. Building on a previously published design that integrates low-power micromachined (Micro-Electro-Mechanical Systems, MEMS) pellistors and electrochemical Volatile Organic Compounds (VOC) sensors, this study evaluates the node’s long-term robustness and stability under both realistic and accelerated operating conditions. The system employs a dual-sensor strategy in which the VOC sensor acts as a sentinel, activating the pellistor only when necessary, thereby optimizing power consumption and extending battery life. BLE and LoRa communication capabilities support flexible deployment and real-time data transmission. To ensure suitability for safety-critical applications, we conducted comprehensive reliability testing, including accelerated life tests and environmental stress testing in compliance with IEC 60068 standards. The results confirm the system’s ability to maintain consistent performance and data integrity under thermal, mechanical, and chemical stress, demonstrating its robustness for prolonged operation in demanding environments. Overall, this work underscores the importance of rigorous reliability validation for IoT-based safety devices and positions the proposed solution as a significant step toward enhancing residential gas safety, with potential applications in broader industrial monitoring scenarios.